Archive for August, 2006

Jujubee HP, first cannon shot

Sunday, August 27th, 2006

Sorry for the terrible videography, I lost track of the rocket in the shot and decided to just watch it with the naked eye. :P

Oh man, what a fun weekend. Unfortunately the rocket motor ignition circuit wasn’t ready, so we just tested the cannon and the parachute deployment. There were some things I’ll tweak next time, but it went off absolutely beautifully. According to the altimeter it went 360 feet up (pressurized to 50 psi). Very nice. There are lots of us that got some footage and I’ll try to get some bits and pieces of it up. You’ll notice in the altitude graph below that there is a huge air pressure spike at the beginning. I suspected this would happen but this is proof: when the rocket is accelerated in the tube, the air in front of it is compressed down. This makes it necessary to use a mach delay if going only by altimeter, as I am. Maybe one day I can build an accelerometer system using a really high-g accelerometer. It’s hard to estimate velocity given only this barometric data but a quick spreadsheet suggests the top speed was about 180 feet per second. Not bad considering the cannon is pressurized to half its rated pressure.

After the launch we started blowing off our extra compressed air by shooting tennis balls out of the cannon. We got bored and decided to try firing the ram rod, a roughly 5-feet-tall, 1.5″ diameter PVC pipe out of it. It was magnificent.

I spent a lot of last month just scrambling trying to find a source of electric matches. Well… let’s just say that won’t be a problem again for a long time. :)

I got my CNC rotary table for my mill, and it works magnificently. I used it to cut the fin slots in the phenolic airframe. I ended up going with 6 fins just for the halibut, and fiberglassed them all together. That thing is as solid as a rock. It really does resemble a mace or something.

Possibly the best part of the day was after the test launch when we had all this extra compressed air that we needed to get rid of somehow. We started shooting tennis balls into the air (it really is impressive how powerful this thing is). Then we started looking around for other things to shoot out of the cannon. We couldn’t find anything interesting. Then at the same time about 3 of us realized that we could just leave our PVC “ram rod” in the cannon on top of the tennis ball and fire that out. We were all as giddy as little kids with too much Kool-Aid just thinking about it. We weren’t sure whether we should or not, but we ended up just going for it. Oh man, it was cool. I’ll try to get some video of it up, although it’s really hard to see against the overcast sky.

Jujubee, Update

Sunday, August 13th, 2006

I added some pictures and text to the Jujubee page.

I’ve been having some trouble getting my altimeter to fire my electric matches. I don’t have any low-current e-matches and I can’t buy them except at the launch without a LEUP (low explosives user permit), which I probably couldn’t even get given where I live. Anyway. Matches aside, Jujubee was all ready this weekend for a motor-free test shot out of the cannon (no rocket engine, since my ignition circuit isn’t done yet). Gotta do something about that soon. If I can just find my nichrome wire I can try and scratch something… The steel wool bridges weren’t working on the altimeter this time.

The ignition circuit has almost been completely designed. Basically the only thing holding it up is my laziness because I don’t have all the parts in my library already and I’m getting tired of making them myself. But it’s really close. Once it’s designed it should be a fairly simple matter to etch the board on my mill using pcb-gcode (which is fantastic, btw). But then I still have to design and make the wireless arming box, and THEN write the firmware for BOTH devices. Yeah. Less than 2 weeks left to do all that in my free time? I’m a bit skeptical myself.

Jujubee, update

Sunday, August 6th, 2006

Quick update on Jujubee. The new scheduled launch date is August the 26th, a Saturday. This will take place in Price, Maryland, with the Maryland Delaware Rocketry Association (www.mdra.org). I’m going to try hard to have this rocket ready for a low-power test run in the next week or two, possibly even the SoJARS launch next Saturday.

I’ve decided that launching on the small H is probably too unsafe to start with, and on such a small field the chances of losing it are just too high. Even on a G motor, RockSim is currently predicting a mile-high flight, so I’ll probably start with an F40 or something (sim is estimating about 3,000 feet — still pretty darned high for such a tiny rocket and a small field). It’s really going to be good to have a radio transceiver onboard the rocket, hopefully that’ll help me find it again. (I’m hoping I can make the ground station antenna directional by, say, recessing it inside a coffee can. Got a better idea? Let me know.)

The altimeter bay is almost done. I need to re-cut the 29mm phenolic tube to have squarer ends, machine some parts to double as electric match mount points and shock cord mount points, and install some nuts, and I think the bay is done. The couplers were machined out of PVC and look (and work) great. I love PVC, btw, it’s so great to machine. I’m really happy with this altimeter bay design. I’d like to write an article about Jujubee after the (successful) launch, possibly to submit to a magazine. At that time I will provide pictures and some more explanation.

Ordered a Magnalite kit. I think I’m gonna make my own igniters using the steel wool bridge I’ve had such good luck with. (The idea is to use an extremely short length of steel wool. The resistance is really low so it pulls tons of current, but it heats up so fast that it pops instantly. I’ve had good luck using a suitably-beefy capacitor to give it some oomph, usually when fed from a 12v N-cell battery.) Dipping this in Magnalite should provide a decent way for my custom ignition circuit to fire up the rocket engine upon exiting the cannon barrel.

The last major hurdles remaining are almost all related to electronics. I need to build and mount a circuit on the rocket to detect cannon launch and ignite the rocket engine, and I need to build a control box that will send the authorization code to the rocket to enable the ignition circuit. (Safety first, kids.) It should also help me locate the rocket after it’s come back to earth. The circuit that resides inside the rocket is to contain one N-cell (it’s got to be light since it’s behind the CG!), a beefy capacitor, an accelerometer to detect launch, a radio to talk to the control box, a power MOSFET to ignite the rocket engine, and an AVR microcontroller to tie it all together and work the magic. Oh man, this is gonna be so cool.